E-MTB Assembly Australia

Before you start with assembly, you need to unbox the bike.
The box holds the bike stable to make this simple.
1.1 Remove the toolbox from the Bike Guard

1.2 Remove the box lid

1.3 Remove the outside of the box by lifting it up

1.4 Remove the wheel from the cardboard

1.5 Remove cardboard inserts

1.6 Finally, remove the remaining cardboard from the box. Then fold up the cardboard flap on the wheel that you removed from the box in step 1.4

Installing the battery yourself is simple: simply click in the battery then screw on the cover.
2.1 Remove the battery cover from the Bike Guard.
2.2 Unpack the battery that we shipped to you in a separate package.
2.3 Take the torque wrench, the 4 screws, and the star-shaped T20 Torx bit from the cardboard toolbox supplied with the bike.
2.4 Push the button on the battery and remove the battery

Insert the battery at the bottom, then slide in at the top until you hear a click.
Charge the battery to 100% capacity using the charger supplied with the bike. For details on using the charger, refer to the battery manual.

Take the battery cover, place it over the battery and align the 4 holes in the cover with the 4 screw holes in the frame.

Using the torque wrench, tighten the screws to 0.4 Nm to fasten the cover in place.
Important: do not overtighten the screws otherwise you risk damaging the cover.

Leave the bike in the box while you fit the handlebar.
3.1 3.1 Remove the stem faceplate bolts using the torque wrench supplied in the toolbox

3.2 3.2 Take the friction paste from the toolbox, and apply it to the stem and faceplate as illustrated

3.3 3.3 Place the handlebar about straight, and then tighten the faceplate lightly. It should be tight enough to hold the handlebar in place, but loose enough that you can still move the bar around

3.4 3.4 Line up the handlebar straight, using the numbers printed on the front of the bar as a guide. When the bar is in place, tighten it up to the torque tightness indicated on the faceplate

Now it’s time to remove the cardboard packaging from the fork.
4.1 4.1 Lift the bike by the handlebar and rest the cardboard on the edge of the base of the box

4.2 4.2 Pull the front axle lever down
4.3 4.3 Unscrew the front axle by rotating it anti-clockwise

4.4 4.4 Remove the cardboard insert. You can now put the bike back down in the box. Rest the rear wheel against the box for extra support

For these steps, it helps to put your bike upside down.
5.1 Remove the orange stopper from the brake calliper. IMPORTANT: do not pull on the brake lever until you’ve installed the front wheel

5.2 Guide the wheel up into the fork. Simply make sure you guide the brake rotor between the brake pads and it will work. If something gets stuck, remove the wheel and try again

5.3 Take the through axle from the toolbox, insert it and tighten by turning clockwise

5.4 Secure the wheel by pulling the lever up